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T109 Multi-Function Scratch Tester Operating Guide

Author: Views: Source: Time:2025-10-31

Smalltext:

This guide details the operation of the T109 multi-function scratch tester for evaluating material surface resistance using five-finger and cross-cut methods.

1. Preparation

Accessories & Samples: Ensure all accessories (scratch stylus, weights, loading rods) are complete. Prepare test samples with flat, clean surfaces free of contaminants.

Test Method Selection: Choose between the standard Five-Finger Scratch Test or Cross-Cut Scratch Test based on your evaluation requirements.

2. Parameter Setting & Assembly

Parameter Configuration: Set test parameters via the digital display:

  • Scratch speed (mm/min)
  • Scratch length/distance
  • Number of test cycles

Configure based on material specifications and test standards

Accessory Installation:

  • Install the selected scratch stylus to the bottom of the loading rod
  • Mount appropriate weights to the rod top to apply required normal force
  • Secure the sample firmly on the testing platform
  • Adjust the rod assembly to ensure proper contact between stylus and sample surface

3. Test Execution

Initiation: Start the automated test cycle after verifying all settings

Observation & Recording:

  • Visually monitor scratch formation during testing
  • Use microscopy (recommended) for detailed post-test analysis
  • Record critical parameters: scratch depth, width, and surface deformation characteristics

4. Completion & Evaluation

Test Termination: Automatically stops at preset cycles, or manually halt upon observing significant surface failure

Result Analysis:

  • Compare test samples against control standards
  • Evaluate scratch resistance based on groove dimensions and visible damage
  • Classify material performance according to relevant industry standards

5. Key Considerations

  • Safety Compliance: Always follow electrical and mechanical safety procedures
  • Equipment Maintenance: Perform regular calibration and maintenance to ensure measurement accuracy
  • Sample Preparation: Properly clean and prepare sample surfaces before testing to eliminate contamination effects
  • Environmental Controls: Conduct tests under standardized temperature/humidity conditions when required by specification